Multi-faults diagnosis of rolling bearings via adaptive customization of flexible analytical wavelet bases

Multi-faults detection is a challenge for rolling bearings due to the mode mixture and coupling of multiple fault features, as well as its easy burying in the complex, non-stationary structural vibrations and strong background noises. In this paper, a method based on the flexible analytical wavelet transform (FAWT) possessing fractional scaling and translation factors is proposed to identify multiple faults occurred in different components of rolling bearings. During the route of the proposed method, the proper FAWT bases are constructed via genetic optimization algorithm (GA) based on maximizing the spectral correlated kurtosis (SCK) which is firstly presented and proved to be efficient and effective in indicating interested fault mode. Via using the customized FAWT bases for each interested fault mode, the original vibration measurements are decomposed into fine frequency subbands, and the sensitive subband which enhances the signal-to-noise ratio (SNR) is selected to exhibit the fault signature on its envelope spectrum. The proposed method is tested via simulated signals, and applied to analyze the experimental vibration measurements from the running roller bearings subjected to outrace, inner-race and roller defects. The analysis results validate the effectiveness of the proposed method in identifying multi-faults occurred in different components of rolling bearings.     

仿生正弦前缘对翼面动态失速的影响

动态失速导致叶片气动载荷急剧变化，造成振动载荷激增，桨叶寿命大幅衰减。针对动态失速问题，从座头鲸胸鳍在动态倾转下取得良好的流动特性获得启示，据此模化出仿生正弦前缘翼面（包含3种波峰和2种波长），旨在实现动态失速控制。借助三维非定常数值模拟方法，采用运动网格技术，基于SC1095旋翼翼型，研究了仿生前缘动态失速流动控制机理及运动参数和来流速度的影响。结果表明：正弦前缘大幅度降低俯仰力矩系数峰值和阻力系数峰值；前缘波峰越大、波长越小，阻力系数峰值与俯仰力矩系数峰值的抑制效果越明显，虽然升力系数峰值减小，但其减小量远小于前两者，例如其中一种仿生翼使俯仰力矩系数峰值减小了47.7%，阻力系数峰值减小了36.4%，升力系数峰值减小14.1%；在最大迎角附近，正弦前缘能够缓和失速特性，使载荷变化更为平缓；在高平均迎角、低俯仰频率、低马赫数下，仿生翼动态失速控制效果更强，相比较而言迎角振幅的影响较小。     

基于CMPSO算法的永磁同步电机转动惯量识别研究

永磁同步电机(PMSM)是一种具有很强非线性的动态系统,在工业驱动应用中发挥着重要作用。实时辨识转动惯量对于高精度PMSM系统控制和稳定性状态监测具有重要意义,但传统转动惯量识别方法精度较低。在传统离散模型参考自适应理论基础之上,用柯西变异粒子群优化(CMPSO)算法代替待辨识参数自适律设计环节,以实现PMSM转动惯量识别。该转动惯量辨识方法充分利用了CMPSO算法的快速高效收敛性,仿真结果和试验结果表明了可行性、正确性和准确性。     

A new bearing fault diagnosis method based on modified convolutional neural networks

Fault diagnosis is vital in manufacturing system. However, the first step of the traditional fault diagnosis method is to process the signal, extract the features and then put the features into a selected classifier for classification. The process of feature extraction depends on the experimenters’ experience, and the classification rate of the shallow diagnostic model does not achieve satisfactory results. In view of these problems, this paper proposes a method of converting raw signals into two-dimensional images. This method can extract the features of the converted two-dimensional images and eliminate the impact of expert’s experience on the feature extraction process. And it follows by proposing an intelligent diagnosis algorithm based on Convolution Neural Network (CNN), which can automatically accomplish the process of the feature extraction and fault diagnosis. The effect of this method is verified by bearing data. The influence of different sample sizes and different load conditions on the diagnostic capability of this method is analyzed. The results show that the proposed method is effective and can meet the timeliness requirements of fault diagnosis.     

反推力装置运动学与动力学仿真

为了研究叶栅式反推力装置各部件在工作过程中的运动学与动力学特性,根据机构运动原理对反推力装置进行简化并建立了运动学与动力学数学模型。以滑动整流罩位移与阻流门所受气动负荷为输入进行运动学与动力学仿真,得到了反推力装置各部件的位移、速度及受力特性曲线,并对比分析了在不同尺寸参数下各部件特征点的运动轨迹和反推力装置负载力变化。结果表明:运动学及动力学仿真结果与工程实际相符；反推力装置机构参数选择不合理时,各设计点会发生干涉现象并导致机构无法运动;机构参数变化对负载力最大值影响尤为突出,在阻流门AC段长度值增大6%,阻流门CB段长度值减小9%的情况下,负载力正向最大值将增大19.53%,负向最大值增大12.67%。研究方法及研究结果可为反推力装置运动学及动力学分析,以及为反推力装置机构优化设计提供参考。      

Inverse identification of constitutive parameters of Ti2AlNb intermetallic alloys based on cooperative particle swarm optimization

Ti₂AlNb intermetallic alloy is a relatively newly developed high-temperature-resistant structural material, which is expected to replace nickel-based super alloys for thermally and mechanically stressed components in aeronautic and automotive engines due to its excellent mechanical properties and high strength retention at elevated temperature. The aim of this work is to present a fast and reliable methodology of inverse identification of constitutive model parameters directly from cutting experiments. FE-machining simulations implemented with a modified Johnson-Cook (TANH) constitutive model are performed to establish the robust link between observables and constitutive parameters. A series of orthogonal cutting experiments with varied cutting parameters is carried out to allow an exact comparison to the 2D FE-simulations. A cooperative particle swarm optimization algorithm is developed and implemented into the Matlab programs to identify the enormous constitutive parameters. Results show that the simulation observables (i.e., cutting forces, chip morphologies, cutting temperature) implemented with the identified optimal material constants have high consistency with those obtained from experiments, which illustrates that the FE-machining models using the identified parameters obtained from the proposed methodology could be predicted in a close agreement to the experiments. Considering the wide range of the applied unknown parameters number, the proposed inverse methodology of identifying constitutive equations shows excellent prospect, and it can be used for other newly developed metal materials.     

A drilling tool design and in situ identification of planetary regolith mechanical parameters

The physical and mechanical properties as well as the heat flux of regolith are critical evidence in the study of planetary origin and evolution. Moreover, the mechanical properties of planetary regolith have great value for guiding future human planetary activities. For planetary subsurface exploration, an inchworm boring robot (IBR) has been proposed to penetrate the regolith, and the mechanical properties of the regolith are expected to be simultaneously investigated during the penetration process using the drilling tool on the IBR. This paper provides a preliminary study of an in situ method for measuring planetary regolith mechanical parameters using a drilling tool on a test bed. A conical-screw drilling tool was designed, and its drilling load characteristics were experimentally analyzed. Based on the drilling tool-regolith interaction model, two identification methods for determining the planetary regolith bearing and shearing parameters are proposed. The bearing and shearing parameters of lunar regolith simulant were successfully determined according to the pressure-sinkage tests and shear tests conducted on the test bed. The effects of the operating parameters on the identification results were also analyzed. The results indicate a feasible scheme for future planetary subsurface exploration.     

智能方法在惯性系统误差参数辨识中的应用

总结了目前我国提高惯性系统导航精度的技术途径,阐述了国内外惯性系统误差参数辨识方法的研究现状,介绍了当前滤波算法、智能优化算法和人工神经网络方法在惯性系统导航领域的应用情况以及存在的不足。最后,分析了空间飞行器惯性系统误差参数辨识技术的未来研究方向,即智能优化算法和人工神经网络方法等智能方法将在惯性系统误差参数辨识中发挥越来越重要的作用,通过将误差系数标定问题转换为参数辨识问题,采用智能方法在庞大的解空间内实现对惯性系统误差参数的快速辨识。     

基于Hilbert-Huang变换的航天器发射段力学环境分析

文章基于Hilbert-Huang变换,对某载人航天器发射过程中整流罩分离期间测量的力学环境参数进行处理分析,利用HHT的基函数自适应性特点,得到振动时间历程信号的时频域Hilbert谱,准确识别出信号主频率及对应时间范围。此应用案例可为地面力学试验条件制定以及运载接口条件确定提供参考。     

移15°双十二相隐极同步整流发电机数学模型的研究

分别在abc坐标系和dq0坐标系下建立了移15°双十二相隐极同步整流发电机的基本数学方程,推导了电机电压、磁链、输出功率、电磁转矩和转子运动方程。在MATLAB/Simulink中建立了移15°双十二相隐极同步整流发电机的仿真模型。对两路输出进行了不平衡负载仿真和试验。仿真与试验结果相比基本一致,验证了移15°双十二相隐极同步整流发电机数学模型的正确性。这为双十二相同步整流发电机运行性能和励磁控制系统的研究奠定了基础。